Bcard

On-Demand Production

Each phase of the fashion and textile process is often made to a future forecast. On-demand production waits until the order is placed, making the textile or garment to order. This can be done in micro factories geographically close to the user.

VET: How can you help the users see the benefit of waiting a bit longer to receive a product in this age of fast fashion?

HEI: How can you shift a company process to be more made-to-order instead of made-to-forecast?


On-Demand in the fashion domain refers to a production model where products are manufactured or created in response to specific user orders. Unlike traditional mass production methods, where products are made in large quantities based on anticipated demand, on-demand production focuses on producing items as they are purchased. This approach offers several benefits and opportunities within the fashion industry.

Reduction of deadstock

One of the primary advantages of on-demand production in the fashion domain is the significant reduction in deadstock. Deadstock refers to unsold inventory that remains in storage or goes to waste, leading to financial losses and environmental impact. By producing items only in response to user orders, fashion companies can minimize the risk of overproduction and avoid excess inventory. This not only saves costs but also reduces waste and contributes to a more sustainable and efficient supply chain.

Personalization and customization

On-demand production enables the creation of personalized and customized products in the fashion domain. Users can have the option to customize various elements of a garment, such as color, fabric, fit, or design, based on their preferences. This customization enhances the overall shopping experience and allows users to own unique, one-of-a-kind fashion pieces that align with their individual style. It also fosters a deeper connection between users and the brand, leading to increased user satisfaction and loyalty.

Faster time-to-market

On-demand production offers faster time-to-market for fashion brands. Instead of waiting for the entire production cycle to complete before launching new products, companies can begin manufacturing as soon as orders are received. This agile production model allows fashion brands to respond quickly to emerging trends and changing user demands. It enables them to introduce new collections or designs in a shorter timeframe, staying ahead of competitors and capturing market opportunities more effectively.

Reduced inventory holding costs

With on-demand production, fashion companies can minimize inventory holding costs. Since products are produced based on actual user orders, there is less need for storage and warehousing facilities to hold excess inventory. This reduces the associated costs of inventory management, such as warehousing, transportation, and potential write-offs due to unsold stock. As a result, fashion brands can optimize their financial resources and allocate them more efficiently towards other aspects of their business, such as marketing, research, and development.

Sustainability and waste reduction

On-demand production aligns with sustainability goals in the fashion industry by reducing waste and minimizing environmental impact. By avoiding overproduction and excess inventory, fashion companies can contribute to the reduction of textile waste and the consumption of finite resources. On-demand production also allows for more precise inventory planning, which minimizes the need for clearance sales or unsustainable discounting practices that can devalue products and contribute to wasteful consumption.

Improved supply chain efficiency

On-demand production can enhance the efficiency of the fashion supply chain. By aligning production with actual user demand, companies can optimize their manufacturing processes, reduce lead times, and improve resource allocation. This leaner and more efficient supply chain benefits both the fashion brand and its customers, ensuring that products are delivered in a timely manner and with minimized waste throughout the production cycle.

Case studies

Unmade

Unmade is a London-based fashion technology company that specializes in on-demand production and customization. They have developed a platform that allows brands to offer customizable products to their users. Unmade’s technology enables the customization of various design elements, such as color, pattern, and placement, providing a unique and personalized experience for users. The company has collaborated with several fashion brands, including Farfetch and Rapha, to implement on-demand production and offer customizable products.

Ministry of Supply

Ministry of Supply is a clothing brand that utilizes on-demand production to offer personalized and technologically advanced apparel. They use data-driven insights to understand user preferences and create garments that cater to individual needs. Through their online platform, customers can customize aspects such as fit, size, and style. Ministry of Supply’s on-demand production approach allows them to reduce waste and deliver high-quality, tailored garments to their customers.

Shoes of Prey

Shoes of Prey, a footwear brand, implemented an on-demand production model that allowed users to design their own shoes. Through their online platform, users could choose from a wide range of styles, materials, and colors to create their custom footwear. Shoes of Prey manufactured the shoes based on individual orders, reducing waste and ensuring each pair was uniquely tailored to user specifications. Although the company closed in 2018, it serves as an early example of successful on-demand production in the fashion industry.

PAOM is a platform that enables artists and designers to create and sell custom-designed apparel and accessories. Users can select a product and then choose from a library of artist-created designs or upload their own artwork to be printed on the item. Once an order is placed, PAOM produces the product on-demand, ensuring that each item is unique and personalized. This on-demand production model allows artists and designers to showcase their creativity while minimizing waste and inventory costs.

References

Fletcher, Kate. “Exploring demand reduction through design, durability and ‘usership’of fashion clothes.” Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences 375.2095 (2017): 20160366.

“The Role of Technology for On-Demand Fashion.” The Role of Technology for On-Demand Fashion, www.platforme.com/blog/the-role-of-technology-for-on-demand-fashion. Accessed 3 June 2023.